Maintaining precise calender profile gaps is one of the most critical requirements in tire manufacturing processes. In tire production, the calender gap is not simply a flat setting. Instead, operators must create and maintain a specific profile across the entire width of the calender roll to ensure proper material distribution, uniform thickness, and consistent product quality. Even small deviations in the profile can directly affect tire performance, process stability, and overall production quality.
Traditionally, this profile gap setting process is carried out manually using feeler gauges and operator experience. These conventional methods are often time-consuming, highly dependent on operator skill, and susceptible to inconsistencies. Frequent manual adjustments can increase setup time, reduce machine availability, and interrupt production efficiency.
To address these challenges, Micro-Epsilon offers the advanced handheld capaNCDT MD6-22 gap gauge solution for fast, accurate, and repeatable calender profile gap measurement in tire manufacturing applications.
The capaNCDT MD6-22 utilizes advanced capacitive sensing technology to perform highly precise non-contact gap measurements, even in demanding industrial environments. The portable handheld system enables operators to quickly position the sensors within the calender gap and obtain accurate real-time measurements instantly. Automatic gap detection and intuitive operation significantly simplify setup procedures while reducing the possibility of human error.
By replacing conventional manual methods with advanced capacitive measurement technology, tire manufacturers can dramatically reduce calender profile setting time and increase machine availability for actual production. Faster setup and alignment procedures also improve process repeatability, helping manufacturers achieve more consistent product quality and improved production stability.
The compact handheld system supports dual-channel measurement and works seamlessly with flat capacitive sensors for precise profile gap measurements across the calender width. Its rugged industrial construction, lightweight portable design, and long battery life make it ideal for routine production setup, inspection, maintenance, and quality assurance tasks in tire manufacturing facilities.
In addition, onboard SD card storage allows operators to document measurement values for traceability, process monitoring, and quality control purposes.
Key Advantages for Tire Manufacturers:
- Faster calender profile setup and alignment
- Increased machine availability for production
- Significant reduction in setup time
- Elimination of manual and inconsistent measurement methods
- Improved process repeatability and profile accuracy
- Reduced operator dependency
- Higher production consistency and tire quality
- Reduced machine downtime
- Enhanced quality assurance and traceability
The capaNCDT MD6-22 is compatible with a wide range of capacitive sensors and supports precise measurement applications involving both flat and curved surfaces. Its high-resolution capacitive measurement technology ensures stable and repeatable measurement results even under challenging industrial conditions.
With the handheld capa gap gauge, Micro-Epsilon provides a smarter, faster, and more efficient solution for modern tire calender profile gap setting applications.